GS50Mn5 #45 GS42CrMo4 Casting steel C.S. Tyre for Rotary kiln

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US $1,000-3,500 / Tons | 1 Piece/Pieces C.S. Tyre for Rotary kiln (Min. Order)
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Overview
Quick Details
Place of Origin:
Shanghai, China (Mainland)
Brand Name:
CSM/OEM
Model Number:
Customized
Application:
Cement, Metallurgy, chemical industry,
Material:
Steel
Dimensions:
customzied
Weight:
5~80 T
Material standard:
BS,AISI/SAE, DIN,JIS,ISO,etc.
Certificate:
ISO9001
NDT Inspection:
UT, MPI ETC.
Supply Ability
Supply Ability:
120000 Ton/Tons per Year C.S. Tyre for Rotary kiln
Packaging & Delivery
Packaging Details
Strong and seaworthy packing
Port
Shanghai China
Lead Time :
60~90 days

GS50Mn5 #45 GS42CrMo4 Casting steel C.S. Tyre for Rotary kiln

 

Weight: 5~80T

Applicable devices: rotary kiln type

Application: Cement, Metallurgy, chemical industry, building etc.

Customizable or not: Yes

 

Product Description

  Tyre is another name for rolling ring, which is the main part of rotary kiln. The function of tyre is to transfer the whole weight (including firebrick, interior device and material) to riding wheel to make barrel stably move round at riding wheel. Therefore, tyre should have excellent strength and wear resistance; meanwhile, it is the part to enhance radial stiffness of barrel, so it should have excellent stiffness

 

Material

 

Our main material for the Rotary kiln tyre is similar to followings:

Standard Specifications for Cast Steel

Country

Standard

Grade

United Kingdom

BS EN 10083/2-1991

C45

USA

ASTM A 29/A29M-04

1045

Germany

DIN EN 10083-2-2006

C45/CK45

Japan

JIS G5111

SCC5

International

ISO 683/1

 C45/C45E4/C45M2

 

Standard Specifications for Cast Steel

Country

Standard

Grade

United Kingdom

BS 970-1

708 A42

USA

ASTM A 29/A29M-04

4140/4142

Germany

DIN EN 10083-1-1996

42CrMo4

Japan

JIS G4053-2003

SCM440

International

ISO 683/1

 3

 

 

 

Advantages

 

1. High strength, excellent wear resistance

Shanghai Special Metal uses ZG45 and ZG42CrMo to cast rotary kiln tyre to ensure high strength and excellent toughness, which is good for supporting.

2. Adopting double medium quenching process while casting tyre to enhance the flexibility  

Shanghai Special Metal adopts advanced double medium quenching process and forges equally each part, which enhance the hardness and toughness to get high wear resistance to adapt all kinds of bad working conditions

3. Type has a simply structure. It is convenient to manufacture and to do routine maintenance 

Production Process

 

1. Wooden pattern Production

2. Molding

3. Pouring

4. First cleaning

5. Heat treatment – grinding (inspection)

6. Rough machining (inspection)-finishing machining (inspection)

7. Packing-delivering

Quality assurance

The fabrication route is governed by the provisions of the implemented Quality System ISO 9001: 2000. The standard documentation ensures the full traceability of every process step:

 Manufacturer test certificates according to DIN EN 10.204 § 3.1 including chemical composition, mechanical properties and non-destructive examination;

 Dimensional check supported with a “as-built“ sketch;

 Record of the heat treatment chart;

  

Product pictures

 

Rotary kiln tyre07.jpgRotary kiln tyre09.jpgRotary kiln tyre10.jpgRotary kiln tyre11.jpgRotary kiln tyre12.jpg

 

Company Information

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